Benshaw VFDs
Benshaw's Variable Frequency Drives (VFDs) are a well-known and respected name in the industrial sector, revered for their sturdy construction, advanced controls, and reliability. They're used in many industrial applications—manufacturing, mining, oil and gas, water treatment, HVAC systems—to name a few—that demand efficient operation of electric motors.
The Benshaw VFD stands out for its capacity to handle heavy-duty tasks. Its construction is of high-quality components and an advanced thermal management system that ensures it operates dependably and reliably, even under stressful conditions. Benshaw’s VFDs are capable of withstanding: extreme temperatures, total dust exposure, nonstop wet conditions, and more.
In addition to working well with motors, Benshaw VFDs also integrate nicely with automation systems. They talk to other systems in the factory using a variety of protocols like Ethernet, Modbus, and Profibus. These protocols enable various kinds of industrial control systems—such as PLCs (programmable logic controllers), SCADA (supervisory control and data acquisition) systems—to communicate with the VFDs.
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More Information about Benshaw VFDs
Ensuring safety is of utmost importance in designing Benshaw VFDs. They are engineered with multiple safety features to protect against a variety of potential hazards. Among these are built-in protective mechanisms like overcurrent protection, overvoltage protection, short-circuit protection, and thermal overload protection — all working together to maintain a safe operational environment for the motor and drive as well as any personnel in the vicinity. These safeguards help prevent damage to components and ensure reliable operation that's safe for anyone who may have reason to be near the VFD during either installation or normal operation — or during maintenance processes that might be performed infrequently but under specified conditions of service.
Motor Starters, Soft Starters and VFDs
Motor Starters
Motor starters safely start and stop a motor in industrial applications. They are designed with a contactor, overload and circuit protection. They are used when basic motor control is required, where torque on the motor is not a concern and speed control is not needed. The advantages of motor starters include: lower cost, allows for remote operation, allows for monitoring of motor state (with the use of auxiliary contacts) and they are safe and efficient. The disadvantages include: high inrush current that can cause fuses to blow and breakers to trip if the inrush is too high, and the starter will allow a full torque to start the motor which can cause the motor to ramp up to full speed very quickly potentially causing the motor to wear and degrade prematurely.
Soft Starters
Soft starters protect motors from inrush current by gently ramping up the motor to full speed. They provide all of the same functions as a traditional motor starter. The advantages of soft starters include: they are less expensive than a VFD when only startup control is needed, they are a smaller system than a VFD where space is a concern and they prevent unwanted torque upon startup, prolonging the life of the motor. The disadvantages include: they are more expensive than a traditional motor starter and they do not allow for full speed control.
VFDs
A Variable Frequency Drive (VFD) allows for the slow ramp up of a motor during startup and the slowing down of the motor during shutdown. It also allows for full speed control during the entire run cycle of the motor. VFDs provide the same functions as both the traditional motor starters and soft starters. The advantages of VFDs include: full speed control (start, stop and in-between), more custom control and monitoring, energy savings due to efficient motor usage and less wear and tear on the motors. The disadvantages include: they are more expensive and larger than other motor control options and they generate heat that may require fans or AC units.