
Terminal Blocks

Terminal blocks are insulated, modular blocks that secure two or more wires together. They are the perfect solution for complicated control circuits that require secure, well-organized and semi-permanent wire connections that can easily be switched out for repair or inspection in the field. Within a control board, terminal blocks are snapped firmly into place on a mounting or DIN rail. When modifications to the circuit are performed, they can easily be added or removed from the rail without interfering with other wire connections.
There are three common terminal block types: feed-through, PCB mount and barrier strip. Feed-through terminal blocks contain one input and one output contact where two separate wires are inserted into opposite sides of the housing to connect the two wires together. PCB mount terminal blocks are made for mounting on printed circuit boards (PCBs). Some types clamp bare wires into the housing, which is then soldered to a PCB, while others can be plugged into a pin strip that is mounted to the board. Barrier strip terminal blocks feature a screw down terminal that attaches a bare wire or a ring or spade terminated wire. The wire is placed onto the screw and tightened into the housing for a secure connection. Barrier strips often have more than one termination point for multiple wires and provide small barriers between the individual terminals.
Three common wire-securing methods for terminal blocks are: screw-type, push-fit and insulation displacement connector (IDC). Screw-type terminal blocks utilize a screw that tightens a clamp to secure the wire into place. Push-fit terminal blocks use spring-loaded levers that allow wires to enter the terminal block in one direction, but do not allow them to be pulled back out. Insulation displacement connectors (IDC) allow the unstripped wire to be inserted into the terminal block, which then uses two metal blades to cut through the insulation, making the proper contact with the conductor.
Products
Is there a plan in place? Make sure to have a proper plan in place for a specific application. With such a wide variety of terminal blocks available, it is important to use the correct types for various circuits. If the wrong types of terminal blocks are used, it could cause many issues, including possibly being very dangerous.
Is a disconnect necessary? The most basic types of terminal blocks, simply act as a junction point. This allows current to pass through with nothing to stop it. However, if there is a need to stop current from flowing, some kind of disconnect will be required. There are a variety of different types of terminal blocks that have manual disconnects that can be used for this very purpose.
What about protection? In many cases, devices connected to terminal blocks need protection. Terminal blocks that have a place for a fuses to be connected would be the ideal choice.
Is space limited? In situations where there is very little room to accommodate the amount of IO that is need for a specific scenario, multi-level terminal blocks can wire multiple points or circuits in much less space than using single level terminal blocks.
Is grounding necessary? When doing any kind of electrical wiring, proper grounding is essential to make sure all components in that circuit function properly. There are several different styles of grounding terminal blocks to meet different scenarios.