Safety Switches
Pilot devices provide control and condition monitoring of different types of processes, equipment and machinery in industrial and commercial applications. They are used for communication from a machine to an operator or from an operator to a machine. Pilot devices can be an audio or visual indicator, or an actuator that is used to control the flow of energy to a process. Visual indicators are: pilot lights, signal towers, strobes and beacons. Audio indictors are: buzzers and sounder horns. Actuators are: push buttons, selector switches, toggle switches and potentiometers.
Selector switches are devices that have a handle that can be rotated in two, three or more positions. As the handle rotates, a plunger is pushed inward to make or break contacts that are mounted on the back. Selector switches can be used to switch a process on or off, from low speed to high speed, auto to manual and many more depending on the application.
Emergency stop buttons are fail-safe control switches. When an emergency occurs, an operator will press the button to begin the e-stop sequence. The button will mechanically actuate a normally closed contact, which will open the circuit. The power supply to the equipment will be disconnected, ensuring that the equipment stays off until manually reactivated. Reactivating the device can be performed by a pulling motion, a rotating motion or turning a key. Emergency stop buttons are often required for the safety of operators and machinery.
Proximity switches are devices that open or close an electrical circuit when a proximity sensor detects the presence or absence of an object. Proximity sensors are designed to detect objects without physical contact. They are often used in industrial automation applications for object detection, positioning, counting and inspection.
Products
E-Stop Categories
E-Stop buttons provide the ability to cut power to potentially dangerous hardware in case of an emergency. This stop function should occur without causing any additional unsafe conditions. E-Stop circuits are typically used with safety-rated hardware, such as safety relays.
There are different E-Stop categories that determine how machinery will behave once the stop is actuated
Stop category 0 function
Stop category 0 function works by immediately killing power to the hardware connected to it. This is the fastest and safest way to provide a stop function for an E-Stop safety circuit. It should be noted that additional electrical or mechanical action may still occur to more quickly provide a safe environment, such as braking.
Stop category 1 function
Stop category 1 function does not immediately shutoff power, but provides a delay before mechanical disconnect. This function is common when it is necessary for a certain process to finish a movement or cycle, or to wind down before it is safe to shutoff power. This category is also used when cutting power immediately can create a dangerous environment for the operators in the area of the equipment. By allowing for a delay to occur, it provides time for machinery to safely shut down.