Current Sensors

Current sensors are widely used measuring devices in industrial systems to assess electrical parameters, such as voltage, power, and current—data that these sensors provide in real time. A distinctive benefit of current sensors is that they can offer accurate measurement of the current flowing through a circuit without requiring direct contact with high-voltage lines. These sensors often operate using the magnetic field generated by electric current, so they can sense current with precision and near-perfect safety.
The types of Hall effect current sensors are the most commonly used in both open loop and closed loop configurations. Open loop sensors typically use a Hall element to detect the magnetic field and convert it into an output voltage which is then interpreted by the monitoring system. Closed loop current sensors improve on this by using feedback control to maintain a high degree of accuracy and linearity, making them ideal for high accuracy applications in power supply units, on board chargers, and high current systems. The use of a closed loop also helps reduce power loss and allows for better response time across a wide measurement range. Hall effect sensors are particularly effective in measuring both AC and DC currents.
More Information about Current Sensors
In industrial applications where electrical isolation is necessary, such as high-voltage and energy-sensitive installations, current sensors provide the needed separation between the monitored system and the sensing circuit. This is crucial in preventing damage to both the control systems and the operators. How does it work? In essence, all of the current-carrying conductors generate a magnetic field around them. In Hall effect sensors, this field is used to perform the current measurement, without providing a direct electrical connection. These sensors operate with high precision and have an excellent bandwidth. As more and more systems implement digital control techniques, current sensors that provide real-time feedback have become a foundation for energy management and system diagnostics.
FAQs
What is the current sensing element in a Hall effect current sensor?
The sensing element in a Hall effect current sensor is called a Hall effect sensor or Hall sensor. This device, named after the physicist Edwin Hall who discovered the effect, is a thin piece of conductive material, often a semiconductor, that responds to a magnetic field.
What is the output voltage, output signal and current measurement range of current sensors?
The output voltage and output signal of current sensors vary depending on the sensor type, typically providing proportional analog or digital signals, while the current measurement range spans from milliamps to thousands of amps to accommodate diverse applications.
Analog and Digital Control Signals: The Basics
Digital Signals
Digital signals are represented in either a true or false. There is no gray area with digital signals. An example of this might be a light switch. A light switch is either on or off. Another example of this might be a motor that is running or not running. Digital signals can be generated with both AC and DC circuits with varying voltages, currents and resistance. Some practical examples of using digital signals in an industrial environment might be if a pump is running or not running or a whether a valve is open or closed.
Analog Signals
Analog signals convey information in the form of a range. A light switch might be on or off as a digital signal, but a dimmer switch would be an analog signal. It can be on or off, but it can also be somewhere in between. A practical example of using analog signals in an industrial environment would be if there is a need to measure the level of a tank; whether it's full, empty or somewhere in between. Analog signals can take many different forms with some of the more common being a 4 to 20 milliamp signal or a 0 to 5 or 0 to 10 volt signal.
Communication
Communication in a device can either be sent or received. Whether that data is sent or received depends on the type of information. Is there a need to monitor the status of something? If so, an input needs to be received about that information. Is there a need to control something? If so, an output needs to be sent about what needs to occur. Receiving inputs and setting outputs are both things that can be accomplished by using both digital and analog signal types. Therefore, the signals are referred to as analog outputs (AO), analog inputs (AI), digital inputs (DI) or digital outputs (DO).