Variable Speed Motors
Variable speed motors usually operate under the control of variable frequency drives (VFDs) or other types of electronic controllers. These captive equipment controls allow for smooth, exact adjustments in motor speed, so that energy consumption can be lessened because the motor isn't consuming 100% power all the time.
A key benefit of variable speed motors is their energy efficiency. Unlike fixed speed motors, which consume just as much power when operating at low load conditions as they do at high load conditions (with a large amount of waste heat generated in the process), variable speed motors only consume the appropriate amount of power needed for the actual job being done. They achieve this by adjusting their speed to match the demands placed upon them—high demand for starting up a pump or conveyor, for instance, and maybe some significant oversizing relative to normal operation.
Products
FAQs
Can a single phase variable speed motor provide enough variable speed control to power low speed tools?
Yes, a single-phase variable speed motor can provide sufficient variable speed control to power low-speed tools.
What is the speed ratio of an AC gear motor?
The speed ratio of an AC gear motor is the ratio of the motor's input speed to the output speed of the gear, typically determined by the gear reduction in the motor's gearbox.
Motor Starters, Soft Starters and VFDs
Motor Starters
Motor starters safely start and stop a motor in industrial applications. They are designed with a contactor, overload and circuit protection. They are used when basic motor control is required, where torque on the motor is not a concern and speed control is not needed. The advantages of motor starters include: lower cost, allows for remote operation, allows for monitoring of motor state (with the use of auxiliary contacts) and they are safe and efficient. The disadvantages include: high inrush current that can cause fuses to blow and breakers to trip if the inrush is too high, and the starter will allow a full torque to start the motor which can cause the motor to ramp up to full speed very quickly potentially causing the motor to wear and degrade prematurely.
Soft Starters
Soft starters protect motors from inrush current by gently ramping up the motor to full speed. They provide all of the same functions as a traditional motor starter. The advantages of soft starters include: they are less expensive than a VFD when only startup control is needed, they are a smaller system than a VFD where space is a concern and they prevent unwanted torque upon startup, prolonging the life of the motor. The disadvantages include: they are more expensive than a traditional motor starter and they do not allow for full speed control.
VFDs
A Variable Frequency Drive (VFD) allows for the slow ramp up of a motor during startup and the slowing down of the motor during shutdown. It also allows for full speed control during the entire run cycle of the motor. VFDs provide the same functions as both the traditional motor starters and soft starters. The advantages of VFDs include: full speed control (start, stop and in-between), more custom control and monitoring, energy savings due to efficient motor usage and less wear and tear on the motors. The disadvantages include: they are more expensive and larger than other motor control options and they generate heat that may require fans or AC units.