Definite Purpose Contactors
Definite purpose contactors are primarily designed to handle particular types of electrical loads; in some cases, they are built together with the load into an energy-efficient package that operates at maximum efficiency while doing so reliably. They are used in numerous applications like air conditioning, food service equipment, commercial refrigeration, compressors, and lighting control.
A defining feature of dp contactors is their capacity to manage large initial surge currents, which are usually present when starting motors. They are built tough and can take plenty of abuse from winding on and off because they're fitted with high-quality components and materials.
There are many different ways to configure a dp contactor. These can be single-pole, which means they control one electric circuit. Or they can be double- or multi-pole, which enables them to handle multiple circuits at the same time. These contactors come with a variety of coil voltage options that allow the systems they're part of to choose the appropriate control voltage and kind of operation for their specific situation—making them work in many different kinds of applications across various industrial settings.
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FAQs
What kind of resistive heating loads and load amps can a definite purpose contactor handle?
A definite purpose contactor can handle resistive heating loads typically ranging from a few amps up to several hundred amps, depending on the specific model and application requirements.
Motor Control Basics
Motor control allows operational control of electrical motors in various environments.
Motor control circuits provide a safe way to operate electrical motors. Back when motor control circuits were in their infancy, it would have been common to see a simple disconnect switch that would be used to turn on and off a motor. Depending on the size of the motor and how much voltage was required, operating this disconnect would have been dangerous, with a very high possibility of arcing or electrocution. Not to mention that when the disconnect was actuated, the large amount of inrush current would have damaged the motor over time.
In today's motor control circuits, there are a few common pieces of hardware.
A circuit breaker is used to protect the motor and any hardware downstream. A contactor and an overload relay are connected together and function in tandem to allow for remote and safe operation of the motor. The contactor functions much like a relay, allowing for a smaller electrical circuit to remotely close the motor contacts, starting the motor. The overload relay is designed to protect the motor in the case of a prolonged overcurrent event. These two devices are wired in series, so that if the overload relay detects an overcurrent event, the contactor will open the motor contacts, shutting off power to the motor.
The other two most common types of motor control hardware are a soft starter and a Variable Frequency Drive (VFD).
Both of these devices function in a similar way to the motor circuit with some added functions. The soft starter is designed to reduce large inrush current to the motor upon startup. This “soft starting” of the motor will prolong its life and allow for safer operation. The VFD performs the soft start functions, but also allows for speed control of the motor. This speed control is critical in many different environments and has made VFDs one of the most common and safe to use motor control circuits today.