NEMA Reversing Contactors
The NEMA reversing contactor reverses the motor's direction without any need for an additional switching device. The reversing contactors are designed to handle high-current loads found in industrial and commercial applications where reliability is paramount. They meet rigid safety and performance standards established by NEMA (National Electrical Manufacturers Association).
The primary purpose of NEMA reversing contactors is to alter the phase sequence for motors. This helps reverse the direction of motor rotation when needed or desired. When the forward contactor carries current to the motor, it puts together a certain phase sequence that makes the connected motor function in one particular manner—namely, it causes it to rotate in a forward direction. When reverse carrying current to that very same motor (a situation achieved when the 'reverse' contractor-carrying finger sets are closed), another set of phase-angle voltages results and causes that very same motor to turn around and function in the opposite fashion—it turns backward.
NEMA reversing contactors rely on both electrical and mechanical interlock mechanisms to operate safely. The former physically prevents simultaneous closure of the two contacts, which would result either in a short circuit or in damage to the motor. The latter relies on auxiliary contacts and achieves the same end by making it impossible for both contactors to carry current at once. These provably enhance the dependability and safety of motor control systems.
Products
FAQs
What type of frame size and housing is available in NEMA compliant reversing contactors?
NEMA compliant reversing contactors are available in a range of frame sizes from NEMA size 00 to size 9, and they typically feature durable housings made of materials such as steel or high-strength plastic to withstand industrial environments.
What type of tools are required for the installation of reversing contactors?
To install reversing contactors typically requires standard electrical tools such as screwdrivers, wire strippers, pliers, and a multimeter.
Motor Control Basics
Motor control allows operational control of electrical motors in various environments.
Motor control circuits provide a safe way to operate electrical motors. Back when motor control circuits were in their infancy, it would have been common to see a simple disconnect switch that would be used to turn on and off a motor. Depending on the size of the motor and how much voltage was required, operating this disconnect would have been dangerous, with a very high possibility of arcing or electrocution. Not to mention that when the disconnect was actuated, the large amount of inrush current would have damaged the motor over time.
In today's motor control circuits, there are a few common pieces of hardware.
A circuit breaker is used to protect the motor and any hardware downstream. A contactor and an overload relay are connected together and function in tandem to allow for remote and safe operation of the motor. The contactor functions much like a relay, allowing for a smaller electrical circuit to remotely close the motor contacts, starting the motor. The overload relay is designed to protect the motor in the case of a prolonged overcurrent event. These two devices are wired in series, so that if the overload relay detects an overcurrent event, the contactor will open the motor contacts, shutting off power to the motor.
The other two most common types of motor control hardware are a soft starter and a Variable Frequency Drive (VFD).
Both of these devices function in a similar way to the motor circuit with some added functions. The soft starter is designed to reduce large inrush current to the motor upon startup. This “soft starting” of the motor will prolong its life and allow for safer operation. The VFD performs the soft start functions, but also allows for speed control of the motor. This speed control is critical in many different environments and has made VFDs one of the most common and safe to use motor control circuits today.