Enclosure Heat Exchangers

Enclosure heat exchangers are closed-loop cooling solutions designed to transfer heat from inside an electrical enclosure to the surrounding environment without allowing outside air or contaminants to enter. These systems are commonly used to protect sensitive electrical and electronic components such as power supplies, servers, drives, and control equipment in industrial and commercial applications. RSP Supply offers enclosure heat exchangers in air-to-air and air-to-water configurations with NEMA Type 3, Type 4, and Type 12 ratings.

Air-to-air heat exchangers use two separate air streams—one internal and one external—that pass over a heat exchange medium. Heat from the internal enclosure air is transferred to the cooler external air without mixing the two environments. This design maintains enclosure integrity while effectively removing excess heat. Air-to-air models are often used where ambient air temperatures are suitable for passive heat rejection.

Air-to-water heat exchangers, also referred to as liquid-to-liquid systems, use a circulating liquid coolant to absorb heat from inside the enclosure and transfer it to an external heat rejection source. These systems are well suited for applications with high heat loads or where ambient air cooling is insufficient. Some enclosure heat exchangers incorporate heat pipe technology to improve thermal efficiency by using evaporation and condensation cycles to move heat between surfaces.

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Rittal 3209540 Heat Exchanger - 400 VAC, 8530 BTU
$5027.93
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Rittal 3375144 Heat Exchanger - 400 VAC
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More Information about Enclosure Heat Exchangers

In an air-to-air heat exchanger, the heat exchanger uses a fan or other mechanism to draw in cool air from the outside environment and pass it over a heat exchange medium. The heated air from inside the enclosure is passed over the same medium, and the heat is transferred to the cooler air from the outside. The heated air is then expelled from the electrical enclosure, and the process is repeated.

In an air-to-water or liquid-to-liquid heat exchanger, the heat exchanger uses a liquid coolant, such as water or a refrigerant, to transfer heat from the inside of the enclosure to the outside environment. The liquid coolant circulates through the heat exchanger and absorbs heat from the inside of the enclosure. The heated coolant is then circulated to a heat rejection device, such as a radiator, where the heat is dissipated into the environment. The cooled coolant is then returned to the heat exchanger to repeat the cycle.

Heat pipes are used in a variety of heat exchanger types to improve their thermal efficiency. A heat pipe is a passive heat transfer device that uses evaporation and condensation of a working fluid to transfer heat between two solid surfaces. The most common types of heat exchangers that employs heat pipe technology include:

Air-to-Air Heat Exchangers

Heat pipes can be used to transfer heat between two airstreams that are flowing in opposite directions. In this application, the heat pipe is typically embedded in a finned heat sink or a heat exchanger core.

Liquid-to-Air Heat Exchangers

In this type of heat exchanger, a heat pipe is used to transfer heat between a liquid and an airstream. The heat pipe is typically embedded in a finned heat sink or a heat exchanger core.

Liquid-to-Liquid Heat Exchangers

Heat pipes can also be used to transfer heat between two liquid streams. In this application, the heat pipe is typically embedded in a finned heat sink or a heat exchanger core.

Refrigeration and Air Conditioning Systems

Heat pipes are used in refrigeration and air conditioning systems to transfer heat between the evaporator and the condenser. This improves the overall efficiency of the system by reducing the temperature difference between the two.

FAQs

Q: What is an enclosure heat exchanger?
An enclosure heat exchanger is a cooling device that transfers heat from inside an electrical enclosure to the outside environment while maintaining a sealed, closed-loop system.

Q: What is the difference between air-to-air and air-to-water heat exchangers?
Air-to-air heat exchangers transfer heat between two air streams, while air-to-water heat exchangers use a liquid coolant to remove heat and dissipate it externally.

Q: What is a closed-loop cooling system?
A closed-loop cooling system circulates air or liquid within a sealed circuit, preventing outside contaminants from entering the enclosure while removing internal heat.

Q: What are heat pipes, and how are they used in heat exchangers?
Heat pipes are passive thermal transfer devices that use evaporation and condensation of a working fluid to move heat efficiently between surfaces. They are commonly used in air-to-air, liquid-to-air, and liquid-to-liquid heat exchangers.

Q: What is waste heat?
Waste heat is excess thermal energy produced by electrical or mechanical systems that is not used for productive work and must be dissipated to maintain safe operating temperatures.

Common modifications or accessories that are used to enhance electrical cabinets.

Lighting kits. Lighting kits are often used in outdoor applications. There are many different styles of lighting kits that can be used, but LEDs have become the preferred lighting solution in the past several years.

Pressure switches. Pressure switches operate on a spring and react to the cabinet door opening and closing. They can be used for lights, intrusions alarms and exhaust fans.

Passive air vents. Passive air vents allow natural air circulation to flow through a cabinet providing proper ventilation.

Enclosure fans. Enclosure air fans are used when more ventilation is required. The size of the fan will depend on the size of the enclosure as well as the amount of air that needs to be circulated.

Air conditioners. Air conditioners are used when ambient air circulation is inadequate to cool the cabinet. The air conditioner size will depend on the enclosure size, ambient air temperature and heat generated within the cabinet.

Heaters. Heaters are used when a cabinet is located in areas that may be exposed to cold temperatures.

Locking mechanisms. Locking mechanisms are used to secure cabinets.

Conduit hole seals. Conduit hole seals are used on cabinets that have holes that need to be plugged after conduit has been removed.

Why Buy Enclosure Heat Exchangers from RSP Supply

RSP Supply offers a comprehensive selection of enclosure heat exchangers designed to support reliable thermal management in industrial and commercial enclosures. Our air-to-air and air-to-water solutions help maintain internal temperatures while preserving enclosure environmental ratings. Customers rely on RSP Supply for technically accurate products, application support, and dependable sourcing for enclosure cooling systems.