Ring Terminals
Ring terminals attach to screws or bolts, forming an extremely tight and secure connection. They are made from conductive materials like copper or brass and are often covered in tin to make them more conductive and corrosion resistant. This type of terminal is generally used where movement is a factor, such as a car engine or somewhere in an industrial installation.
Different wire gauges and bolt diameters require various sizes of ring terminals. These terminals are color-coded to make it easy and quick to choose the right one and to ensure proper installation. The insulation of a ring terminal can be, for instance, vinyl insulated, nylon insulated, or heat shrink, which are materials that effectively shield the often exposed part of the terminal against unfavorable environmental conditions.
Installing ring terminals usually means using a crimp tool to attach the terminal securely to the clean, stripped end of a wire. The installer can also ensure a reliable soldered connection if desired. Among the most common places to find these terminals are electrical panels, where every screw terminal accommodates a ring lug, and battery banks—both the kind you find in a car and the big, heavy ones used to back up uninterruptible power supplies in server rooms. Ring terminals are great where connections are unlikely to be disturbed.
Products
FAQs
Can non-insulated ring terminals attach to a stud for best results?
Yes, non-insulated ring terminals can attach to a stud for best results, providing a secure and reliable electrical connection when properly crimped.
Industrial Wiring Tips and Tricks
Wire Type
MTW is typically used in industrial control panels. The flexibility of the wire allows it to be easily maneuvered through wire ducting. THHN wire is commonly found in homes or commercial buildings. The rigidity of the wire makes it easier to pull through conduit. XHHW wire is similar to THHN but provides a more protective insulation.
Wire Color
The National Electrical Code (NEC) or UL are great points of reference when trying to decide what colors of wire to use. For example, UL standard states that a ground wire should always be green, an AC hot or live wire should be black and AC neutral should be white. These are just a few examples of UL code requirements.
Wire Size
A simple rule of thumb when selecting wire size is, the higher the current, the larger the wire. It is also important to consider the bend radius of the wire. If a wire is bent too sharply, the conductors within the insulation can be damaged.
Wire Connection
It is important to make sure that the wire is connected properly and that enough torque has been applied. If enough torque is not applied to the electrical connection, the wire can become loose over time resulting in a poor electrical connection. Too much torque can damage the the wire and electrical equipment.
Wire Labels
Labeling is essential when performing any kind of electrical wiring. Proper labeling will allow others to easily identify the function of a wire, where it is going and where it has been. It can also make troubleshooting on a panel or any electrical device much easier when worked on at a later date.