Safety Pilot Lights

Pilot devices provide control and condition monitoring of different types of processes, equipment and machinery in industrial and commercial applications. They are used for communication from a machine to an operator or from an operator to a machine. Pilot devices can be an audio or visual indicator, or an actuator that is used to control the flow of energy to a process. Visual indicators are: pilot lights, signal towers, strobes and beacons. Audio indictors are: buzzers and sounder horns. Actuators are: push buttons, selector switches, toggle switches and potentiometers.
Pilot lights are devices that provide visual information about the operating status of a circuit. They are normally used for on/off indication, alarm signaling and changing conditions. Pilot lights come in a variety of designs. Indicator pilot lights use LEDs or incandescent lamps as indicating lights in control panels and automated instruments. Relampable pilot lights feature a lens that can be replaced from the front panel of the lighted device once it stops functioning. Non-relampable pilot lights are designed with a fixed lens. Pilot lights include a colored lens such as, green, red, amber, white or clear. The colored lens represents the condition of the connected equipment or machine. A green pilot light normally indicates that the system is deenergized or off. A red pilot light normally indicates that a system is energized or on.
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What is "Fail Safe"?
What is fail safe?
Fail safe is to cause a piece of machinery or other mechanism to revert to a safe condition in the event of a breakdown or malfunction. In regards to electrical equipment, this would be a state where no power exists. In other words, when the device fails, power would no longer be running to that piece of equipment.
So how is this done?
An electrical motor, for example, can be switched on and off with some kind of motor starter. This motor starter will commonly consist of a contactor, which is a normally open set of contacts capable of providing the necessary power to the motor, as well as an overload protection device. The overload is designed to monitor the power and ensure that any overcurrent event does not destroy the motor or allow the contacts on the contactor to be welded shut. Upstream of the motor starter will be some kind of circuit protection device, commonly a breaker or fuse. This device also protects against overcurrent, but offers additional protection against large voltage spikes, like a lightning strike or power surge. With all of these devices upstream of the motor, if the motor were to begin to overheat, the overload would cause the contacts on the contactor to open, switching power off to the motor. In this instance, the motor failed, but did so in a safe manner, or safe state.